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IDProjectCategoryView StatusLast Update
0001359K18X001.00 SKB SWANGeneralpublic2022-01-10 11:22
Reporter(SW) River WongAssigned To(HW) Tom Lee Due Date
PriorityimmediateSeveritys3-moderateReproducibilitysometimes
Status closedResolutionfixed 
Summary0001359: [SWAN] Audio has noise after power on/off repeatedly in Factory
DescriptionHi Wooshin,

As you may know, we encounter an issue that some SWAN sometimes has audio noise issue while testing power on/off repeatedly in factory.
The attached log "K18X001_abnormality NOISE sound AUDIO AMP CONSOLE LOG.TXT" is the log that has audio noise at 20th times while doing power on/off.
It is a log from testing start. So in front of the log is the OK cases, the last booting log is fail case.
I see some abnormal message like below. I think this will cause audio noise.
Please help to check why the tdm capture is stop and capture repeatedly.

[ 16.960405@0] asoc-aml-card auge_sound: tdm capture stop
[ 26.997962@2] asoc-aml-card auge_sound: tdm prepare capture
[ 26.998200@2] aml_dai_tdm_prepare Expected toddr src:TDMIN_B
[ 27.006102@2] asoc-aml-card auge_sound: tdm capture enable
[ 27.052480@0] asoc-aml-card auge_sound: tdm capture stop
[ 37.237901@2] asoc-aml-card auge_sound: tdm prepare capture
[ 37.238142@2] aml_dai_tdm_prepare Expected toddr src:TDMIN_B
[ 37.245919@2] asoc-aml-card auge_sound: tdm capture enable
[ 37.291973@0] asoc-aml-card auge_sound: tdm capture stop
[ 47.477892@2] asoc-aml-card auge_sound: tdm prepare capture
[ 47.478135@2] aml_dai_tdm_prepare Expected toddr src:TDMIN_B
Steps To ReproduceIn factory, they power on/off SWAN repeatedly to hear if sound is normal or abnormal.
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Users monitoring this issue

User List (ALTech) Lonnie Kim , (ALTech) Sangmin Choi , (ALTech) SH Son , (ALTech) Sun Choul Joung , (ALTech) SY Yoon , (HW) Sean Chiang , (HW) Tom Lee , (PM) Sheila Tu , (RD) Fu-chiang Young , (SW) Dean Chiang , (SW) Jacky Chiang , (SW) Jerry Lin

Activities

(SW) River Wong

2021-10-05 12:49

developer  

(ALTech) Wooshin Kang

2021-10-05 14:30

developer   ~0008372

Hi lonnie,

Please add your comment.

(ALTech) Lonnie Kim

2021-10-05 16:02

developer   ~0008378

Hi, RIver

This message may cause Jitter issue.
I think this issue caused using long FFC cable.
Please analysis it with your HW team.

Best regards

Lonnie Kim

(SW) River Wong

2021-10-05 17:17

developer   ~0008381

Hi Lonnie and Wooshin,

We did some tests when issue happens.
1. When audio noise issue happens, we use i2c command to reboot A113x (i2cset 0 -y 0x20 0 0x99 b). Then the audio noise issue is gone.
2. Based on 1, we use reboot A113X command repeatedly to see if we can reproduce the audio noise issue by only reboot A113X. We reproduced it on 18th times reboot A113X.
In above test, we did not change any I2S signal and just reboot A113X. If it is I2S jitter issue, it may fail every time to reboot A113X. So, it may has some bug in A113X image that may think the I2S data is invalid at certain booting case. Please also help to try check what is the criteria to take I2S signal as invalid.

(ALTech) Lonnie Kim

2021-10-05 18:29

developer   ~0008383

Hi, River

As attached A113X electrical Spec., I think I2S signals can not access 3.75V at any time.

Best regards

Lonnie Kim

(HW) Tom Lee

2021-10-08 10:15

developer   ~0008411

Hi, Lonnie

I measure power sequence and I2S timing on AMP board, all test result can meet A113X criteria.

Measurement point:
I2S LRCK input: 5R67 pin 2, I2S BCLK input: 5R68 pin 2, I2S Data input: 5R69 pin 2, I2S Data output: R110 pin 2

It looks that no signals voltage and timing issue. How about your opinion ?

Attachec are the test report for you reference.
Thanks !

(HW) Tom Lee

2021-10-10 09:41

developer   ~0008417

Hi, Lonnie

Fii factory PE reply that he change capacitor value of C78 on AMP board from original 4.7nF to 10uF.
Then he do power on/off test 200 times on 1pcs audio abnormal sample, no audio abnormal were found.

I found the input capacitor value of both AP7366-18W5-7 and TMI6050 datasheet are 1uF.
It looks that the capacitor value of C78 is too small of AMP board design.

I will rework C78 to 10uF and power on/off test of audio abnormal sample on next Tuesday then reply to you.

Thanks !
TMI6050.png (60,999 bytes)   
TMI6050.png (60,999 bytes)   
AP7366-18W5-7.png (53,781 bytes)   
AP7366-18W5-7.png (53,781 bytes)   

(HW) Tom Lee

2021-10-12 23:28

developer   ~0008424

Hi, Lonnie

Update 10/12 test result to you.
Today I do two kinds of experiments on audio abnormal sample.
First I change C78 to 10uF, and the secondly I change AMP board FFC cable.
Both test result are still appear audio noise.

Thanks !

(ALTech) Wooshin Kang

2021-10-13 09:21

developer   ~0008425

Last edited: 2021-10-13 10:14

Hi Tom,

What is your test step ? It is same with river's ?

Hi Lonnie

Can you check it also in our side ?

(ALTech) Lonnie Kim

2021-10-13 13:26

developer   ~0008438

Hi, Tom

Please check A113X I2S output timing(A113X and WA20 Amp IC).

Best regards

Lonnie Kim

(HW) Tom Lee

2021-10-20 22:18

developer  

image0.jpeg (76,068 bytes)   
image0.jpeg (76,068 bytes)   

(HW) Tom Lee

2021-10-20 22:18

developer   ~0008517

Hi, Lonnie
I do some tests.

1. Pre-MP main board+ DVT3 AMP board: test 30 times, defact rate 0/30
2. Pre-MP AMP board: R343/R344: 100ohm ->0ohm, R103/R104: 100ohm->33ohm, C105/C106: remove,
     => defact rate 9/30, there were 2 severe audio noise
3. Pre-MP AMP board: solution 2 + R107~R110: 100ohm -> 33ohm
    => defact rate 8/30, there were only a pop noise when the first screen appear (image 0.jpeg)
4. Pre-MP AMP board: separate A113X I2S in and I2S out + DVT3 A113X firmware (as DVT3 design)
    R343/R344: 100ohm, R103/R104: 100ohm, R107~R110: 100ohm (as Pre-MP BOM)
    => test 30 times, defact rate 0/30

Thanks !

(HW) Tom Lee

2021-10-25 19:09

developer   ~0008580

Hi, Lonnie
Update 10/25 test result.
I correct Pre-MP AMP board+Pre-MP main board test result: test 30 times, defact rate 28/30.
Pre-MP AMP board (HW/FW be recovery to Pre-MP design) + DVT3 main board, test 30 times, defact rate 30/30.

Thanks !

(ALTech) Wooshin Kang

2021-10-26 18:29

developer   ~0008589

Hi, Tom

Can you test below test using linked AMP s/w. Its version is 0x31.

http://altserver01.iptime.org/A113_images/1021_0x31/

Pre-MP AMP board+Pre-MP main board

Thanks.

(HW) Tom Lee

2021-10-28 17:24

developer   ~0008619

Hi, Wooshin
Sorry for answering you late.
I havn't test s/w 0x31 yet.
Because defact rate became worse after AMP board reworked.
I am checking where the problem is.

Thanks !

(HW) Tom Lee

2021-11-02 11:19

developer   ~0008646

Hi, Wooshin

Defact rate of S/W 0x31 is 7/30.
Before this test, I retest s/w 0x0a, the defact rate is 3/30 on 10/28, defact rate is 9/30 10/29.
As you know this AMP board is unstable, so the test result is for your reference.

Thanks!

(ALTech) Wooshin Kang

2021-11-02 13:53

developer   ~0008649

Hi, Tom

Thanks for your efforts.

(ALTech) Lonnie Kim

2021-11-22 16:07

developer   ~0008764

Hi, Sean & Tom

We received audio noise sample today.
But, we could not find any audio noise.
Please refer to attached files.

Best regards

Lonnie Kim
Audio issue SWAN.jpeg (234,422 bytes)   
Audio issue SWAN.jpeg (234,422 bytes)   

(ALTech) Wooshin Kang

2021-11-22 16:31

developer   ~0008765

Hi Lonnie,

How many time did you reboot for test ?

(ALTech) Lonnie Kim

2021-11-29 17:10

developer   ~0008801

Hi, Sean & Tom

Please refer to attached file for audio noise analysis report.
Please check below items
1. Audio noise
- Please proceed power on/off test after change R values(5R67, 5R68: 200ohm -> 51ohm)

2. Overshoot/undershoot
- Please check overshoot & undershoot of CX20810's I2S.

Please let me know if you have any questions.

Best regards

Lonnie Kim

(HW) Tom Lee

2021-12-02 11:41

developer   ~0008823

Hi, Lonnie

Update the audio noise test report of the 2 SET to you.
Sample NO.1: original design: defect rate 2/50,
                          rework 5R67/5R68, 200ohm -> 51 ohm, defect rate 0/100
Sample NO.2: original design: defect rate 6/50,
                          rework 5R67/5R68, 200ohm -> 51 ohm, defect rate 0/100

* The 2 SET both improved after resistor changed.

Thanks!

(HW) Tom Lee

2021-12-07 16:54

developer   ~0008853

Hi, Lonnie

I measure overshoot & undershoot of CX20810's I2S on Pre-MP board.
Both maximum and minimum voltage can meet CX20810's specification.

BCLK: 3.504V (max), -344mV (min)
LRCK: 3.400V (max), -360mV (min)
Measurement point: BCLK: R6_17 pin1, LRCK: R6_19 pin1

Thanks !
BCLK LRCK Max Min value 1.jpg (158,147 bytes)   
BCLK LRCK Max Min value 1.jpg (158,147 bytes)   
BCLK LRCK Max Min value 2.jpg (157,151 bytes)   
BCLK LRCK Max Min value 2.jpg (157,151 bytes)   

(HW) Tom Lee

2021-12-07 17:30

developer   ~0008854

Hi, Lonnie
Attached are scope 1GHz bandwidth test result.
I also can pass test.

Thanks !

(ALTech) Lonnie Kim

2021-12-08 09:45

developer   ~0008859

Last edited: 2021-12-08 10:30

Hi, Tom

Okay, I see. I will close this item.
In addition, about ECO with EMI test result, we will release by 12/9(Thursday).
We can book only Tuesday.
Please understand our situation.

Best regards

Lonnie Kim

(HW) Tom Lee

2021-12-28 20:23

developer   ~0009155

Hi, Lonnie

Attached is the control run test result of audio noise issue (change 5R67 /5R68 to 51ohm).
Control run sample quantities are 100pcs, power on/off test 50 times/pcs, no audio noise were found (defect rate: 0 %).
So change 5R67/5R68 to 51ohm is a solution for ausio noise issue.
Factory will keep monitoring about 200pcs power on/off test for next MP.

The test report also mention about audio acoustics test problems of "Woofer speaker balance left_400Hz", "Woofer speaker balance right_400Hz", and
"Full Range Speaker_Frequency Response - 1k Hz".

Please help to review it.
Thanks ~

(HW) Tom Lee

2022-01-10 11:22

developer   ~0009311

Hi, Lonnie
I has released EC.
So, I close this issue.

Thanks !

Issue History

Date Modified Username Field Change
2021-10-05 12:49 (SW) River Wong New Issue
2021-10-05 12:49 (SW) River Wong Status new => assigned
2021-10-05 12:49 (SW) River Wong Assigned To => (ALTech) Wooshin Kang
2021-10-05 12:49 (SW) River Wong File Added: K18X001_abnormality NOISE sound AUDIO AMP CONSOLE LOG.TXT
2021-10-05 12:50 (SW) River Wong Issue Monitored: (SW) Dean Chiang
2021-10-05 12:51 (SW) River Wong Issue Monitored: (ALTech) Lonnie Kim
2021-10-05 12:51 (SW) River Wong Issue Monitored: (ALTech) SY Yoon
2021-10-05 12:51 (SW) River Wong Issue Monitored: (SW) Jacky Chiang
2021-10-05 12:52 (SW) River Wong Issue Monitored: (HW) Sean Chiang
2021-10-05 12:53 (SW) River Wong Issue Monitored: (HW) Tom Lee
2021-10-05 12:53 (SW) River Wong Issue Monitored: (RD) Fu-chiang Young
2021-10-05 12:53 (SW) River Wong Issue Monitored: (PM) Sheila Tu
2021-10-05 12:53 (SW) River Wong Issue Monitored: (SW) Jerry Lin
2021-10-05 14:30 (ALTech) Wooshin Kang Note Added: 0008372
2021-10-05 16:02 (ALTech) Lonnie Kim Note Added: 0008378
2021-10-05 16:03 (ALTech) Lonnie Kim Issue Monitored: (ALTech) Sun Choul Joung
2021-10-05 16:04 (ALTech) Lonnie Kim Issue Monitored: (ALTech) Sangmin Choi
2021-10-05 16:04 (ALTech) Lonnie Kim Issue Monitored: (ALTech) SH Son
2021-10-05 17:17 (SW) River Wong Note Added: 0008381
2021-10-05 18:29 (ALTech) Lonnie Kim File Added: A113X_Electrical Spec.pptx
2021-10-05 18:29 (ALTech) Lonnie Kim Note Added: 0008383
2021-10-08 10:15 (HW) Tom Lee File Added: A113X I2S Input Timing and Power Sequence Test Report of audio abnormal sample for Pre-MP build.pdf
2021-10-08 10:15 (HW) Tom Lee Note Added: 0008411
2021-10-10 09:41 (HW) Tom Lee File Added: TMI6050.png
2021-10-10 09:41 (HW) Tom Lee File Added: AP7366-18W5-7.png
2021-10-10 09:41 (HW) Tom Lee Note Added: 0008417
2021-10-12 23:28 (HW) Tom Lee Note Added: 0008424
2021-10-13 09:21 (ALTech) Wooshin Kang Note Added: 0008425
2021-10-13 10:14 (ALTech) Wooshin Kang Note Edited: 0008425
2021-10-13 10:15 (ALTech) Wooshin Kang Assigned To (ALTech) Wooshin Kang => (ALTech) Lonnie Kim
2021-10-13 13:26 (ALTech) Lonnie Kim Note Added: 0008438
2021-10-20 22:18 (HW) Tom Lee File Added: image0.jpeg
2021-10-20 22:18 (HW) Tom Lee Note Added: 0008517
2021-10-25 19:09 (HW) Tom Lee Note Added: 0008580
2021-10-26 18:29 (ALTech) Wooshin Kang Note Added: 0008589
2021-10-27 10:34 (ALTech) Wooshin Kang Assigned To (ALTech) Lonnie Kim => (HW) Tom Lee
2021-10-28 17:24 (HW) Tom Lee Note Added: 0008619
2021-11-02 11:19 (HW) Tom Lee Note Added: 0008646
2021-11-02 13:53 (ALTech) Wooshin Kang Note Added: 0008649
2021-11-22 16:07 (ALTech) Lonnie Kim File Added: Audio issue SWAN.mp4
2021-11-22 16:07 (ALTech) Lonnie Kim File Added: Audio issue SWAN.jpeg
2021-11-22 16:07 (ALTech) Lonnie Kim Note Added: 0008764
2021-11-22 16:31 (ALTech) Wooshin Kang Note Added: 0008765
2021-11-29 17:10 (ALTech) Lonnie Kim File Added: Audio noise issue when power on&off_R10_211129.pdf
2021-11-29 17:10 (ALTech) Lonnie Kim Note Added: 0008801
2021-12-02 11:41 (HW) Tom Lee Note Added: 0008823
2021-12-07 16:54 (HW) Tom Lee File Added: BCLK LRCK Max Min value 1.jpg
2021-12-07 16:54 (HW) Tom Lee File Added: BCLK LRCK Max Min value 2.jpg
2021-12-07 16:54 (HW) Tom Lee Note Added: 0008853
2021-12-07 17:30 (HW) Tom Lee File Added: BCLK LRCK Max Min value 1_scope full band width.jpg
2021-12-07 17:30 (HW) Tom Lee File Added: BCLK LRCK Max Min value 2_scope full band width.jpg
2021-12-07 17:30 (HW) Tom Lee Note Added: 0008854
2021-12-08 09:45 (ALTech) Lonnie Kim Note Added: 0008859
2021-12-08 10:29 (ALTech) Lonnie Kim Note Edited: 0008859
2021-12-08 10:30 (ALTech) Lonnie Kim Note Edited: 0008859
2021-12-28 20:23 (HW) Tom Lee File Added: K18X001.00 Control run improve audio noise result.pptx
2021-12-28 20:23 (HW) Tom Lee Note Added: 0009155
2021-12-28 21:39 (HW) Sean Chiang Severity s1-catastrophic => s3-moderate
2021-12-28 21:39 (HW) Sean Chiang Description Updated
2022-01-10 11:22 (HW) Tom Lee Status assigned => closed
2022-01-10 11:22 (HW) Tom Lee Resolution open => fixed
2022-01-10 11:22 (HW) Tom Lee Note Added: 0009311